The extensive use of continuous welded rail by North American railroads has improved overall rail performance. While this has solved many rail structural concerns, a major problem still prevails: how to proactively detect compression or tension along rail to keep a railroad's infrastructure safe for operation. Ideally, new rail is installed at its neutral temperature or stress-free value. Over time, however, natural cycles such as daily/seasonal thermal heating/cooling, rail maintenance, and curve breathing can induce stress which continuously welded rail cannot withstand. This dynamic, combined with large traffic-induced loads, seismic motion, and changes in the steel itself, promotes rail breaks and rail buckles, both of which can cause derailments.

Today, most railroads use conventional signaling systems or visual checks to monitor track conditions, both of which reveal damage too late. From both an operational safety and maintenance planning perspective, railroads need a system that warns them in advance of potential derailment conditions or infrastructure damage. Salient's research has shown that proactive, continuous measurement of longitudinal stress and neutral temperature at discrete locations along rail provides the best early indication of emerging track problems.

Understanding and controlling rail stress is critical to safe train operations. As such, Salient developed StressNet™ , the only breakthrough technology of its kind that serves as a comprehensive track safety and maintenance monitoring system. StressNet™ is a strategic network of proprietary Rail Stress Monitors installed along the web of rail that routinely measure and record a region's longitudinal stress and temperature history. The data are then uploaded for analysis and reporting by the StressNet™ Data Management System. Applications for StressNet™ range from high maintenance or severe operating locations to curves, grades, new rail installation, repair plugs, bridges, and scales. Nearly half of all track-caused derailments involve conditions that StressNet™ may help to avoid.

StressNet™ can also play a vital role in evolving communications-based train control systems by providing the kind of real-time track condition monitoring that Positive Train Control requires. Both a valuable early warning system and a critical preventative maintenance tool, StressNet™ provides a periodic survey of changing track conditions that could potentially impact traffic flow.


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